Skip to main content

Feralpi Interactive Hub

LEARN MORE ABOUT FERALPI GROUP →

Media Kit

Business Unit Specialties

Special steels tailored to every need.

Feralpi Group's Business Unit Specialties ranks among the European leaders in the production of special steel billets and wire rods.

We optimise the production of high quality steels to serve industrial sectors, from mechanical engineering to automotive, in a timely manner. Quality and flexibility are the development drivers that guide our strategies and investments, to guarantee customers the highest standards in terms of products, processes, services and support.

News and Press Releases →

Related documents

CALEOTTO – COMPANY PROFILE 2024 PDF →

The Business Unit Specialties is also on social media.
Follow us on our channels:

 

Photo Gallery

The Business Unit Specialties in pictures

Divided into categories, the pictures show various aspects of our world.

The use of Caleotto's photographic material is reserved exclusively for editorial and non-commercial purposes. It may therefore be used freely for editorial, scientific and educational purposes with the explicit indication of the copyright (© Caleotto).

For any other use, explicit authorisation from Caleotto is required.

Digital Factory Experience

DIGITAL FACTORY
EXPERIENCE

DISCOVER THE WORLD OF BUSINESS UNIT SPECIALTIES AT 360°
GET INTO THE HEART OF OUR ACTIVITIES.

News and Press Releases

Vision, Mission and Values

Great attention to detail, effective collaboration and a constant dedication to listening.

Our approach is to create tailor-made solutions to meet the specific needs of each customer. Through the talents of our steel specialists, we combine dynamism, flexibility, tenacity and intuition to define every detail of our steels.

VISION

Tradition and innovation for high quality processes and products towards a more sustainable future.

MISSION

Improve processes and raise performance and quality levels to create more value for customers. We intend to undertake this mission with a close-knit team of competent, motivated and talented people in an environment where we can grow personally and professionally with constantly evolving training courses. A working environment where each of our people has the opportunity to contribute by bringing their own authenticity.

INTEGRITY AND ETHICAL APPROACH

Transparency and sharing are the basis of the relationships we build. We are convinced that honest and constant communication, as well as willingness and openness to confrontation, foster mutual understanding and enable us to deal with challenges constructively. We build valuable relationships with a positive attitude in order to continue to be a trusted partner in the steel market.

DEVELOPMENT THROUGH SKILLS

Special steels produced by equally special people.
Continuous development through the experience and skills of those involved. We work in close cooperation with academic institutes and research centres in order to always be at the cutting edge, to improve synergistically and to maintain a dynamic approach that guarantees the high quality of our products.

STRONG RELATIONSHIP WITH TERRITORY

We are deeply rooted in our territory, which has always been "the land of the drawing mills men”. A strong belonging that translates into a close affection, as well as a natural vocation for the metal sector. We support initiatives and projects that promote the economic and social development of our community, contributing to the well-being of people and the environment.

Home Page

BUSINESS UNIT SPECIALTIES

PRODUCTION AND ROLLING OF SPECIAL STEELS

Billets

BILLETS FOR SPECIAL STEELS →

Wire Rod

HIGH QUALITY WIRE ROD →

A 360° VIRTUAL TOUR

ENTER THE WORLD OF THE BUSINESS UNIT SPECIALTIES

VISIT →

SUSTAINABLE APPROACH

ENVIRONMENTAL, SOCIAL AND ECONOMIC SUSTAINABILITY

FIND OUT MORE →

NEWS

News
We’re waiting for you to “Wire & Tube” in Düsseldorf
Read more
News
Open Day Politecnico di Lecco: let’s meet the engineers of the future
Read more

Research and Development

Our intensive R&D activity is based on technology development, skills enhancement, partnerships and collaborations with private and public entities.

Our goal is to continuously improve our productivity, increasing product quality and optimising the environmental performance of our processes. To this end, innovation is a strategic tool for us.

Research, Development and Quality Management System

We invest in Research and Development to support the Quality Management System, focusing on both individual process phases and the entire production chain.

Process control and management of feedback information are among our priorities. Technological/plant development and the application of Industry 4.0 criteria for process control are aimed at achieving a higher-quality product with thermo-mechanical treatment and better dimensional tolerance.

The Business Unit Specialties is equipped with a system capable of promptly identifying the occurrence of defects and directing rolled products to the cus tomer in advance in relation to product quality classes. Furthermore, the system is able to provide alerts in case of abnormal situations in the process, so that operators can take the necessary corrective actions.

In addition to this, there is a laminated product detector to identify any defects and ensure the delivery of quality material. At the same time, with the aim of growing the internal organisational structure and sending a strong message of quality to the target market, Caleotto obtained Automotive IATF 16949 Certification.

To avoid faults and interruptions in the casting phase, we have developed monitoring and simulation systems for continuous casting processes through innovative control systems. The aim is to improve production performance by creating criteria that prevent out-of-process solidification.

Tailor-made products and technological partnerships with our customers

We extend our range with products dedicated to specific needs in non-standard applications.

In our relationship with our customers, we go far beyond a purely commercial relationship. Driven by market needs, we are motivated to exceed our limits and invest in the continuous development of our product range.

By entering into technological partnerships with our customers, we continuously expand our technical knowledge and create added value by providing innovative and customised solutions to the market.

Skills enhancement and youth growth

Qualified and proactive people to achieve outstanding results.

Research and Development activities are a considerable stimulus for skills growth. In particular, young people working in the Business Unit have the opportunity to deepen their knowledge through interactions with research partners and production departments.

Research network and funding

Development of partnerships with Universities and Research Institutes

Thanks to the commitment of Feralpi Group, the Business Unit Specialties also collaborates at a European level with a research network that allows us to monitor the state of the art of technology and identify partners who can support participation in research and development projects, as well as training events and cultural growth.

Approval of research projects and support through funding are crucial support for innovation and development activities. Projects are an excellent vehicle for training and increasing company know-how, thanks to the diverse skills obtainable through intensive collaboration with research partners.

Among others, the close collaboration with the metallurgy department of the Lecco facility of Politecnico di Milano, provides us with a fresh, up-to-date and stimulating academic insight that continuously drives us to improve the quality of our products and to question our methods and processes, thus remaining open to change and innovation. The involvement of researchers and university dissertation students, who then embark on a professional career at Caleotto, also guarantees us a constant expansion of skills that bring new insights and fuel our dynamic approach.

The Business Unit Specialties produces special steels of certified quality

CERTIFIED QUALITY →

Quality

Quality means doing it right when no one is looking.

Henry Ford

Ensuring the highest standards in terms of product, process, service and support quality is one of the main goals of the Business Unit Specialties.

Our quality standards are the result of the passionate commitment of skilled and motivated people, continuous improvement of systems, change testing, operational practices and the implementation of Industry 4.0 simulation and control systems.

Product traceability

Our products are named according to standards or customer specifications: each product is associated with a label that includes an identification code, quality as per standard or based on customer specification, dimensional references, casting number, customised barcode.

Certification of quality of our raw material

Scrap quality is one of our top priorities, which is why we have a certified quality management system.
To produce our steel, we use ferrous scrap, which is carefully checked and sorted at the input.

Our product and process certifications

Certifications →

Billets

Our special steel's origin: billets from Acciaierie di Calvisano

We produce billets in our continuous casting process from high-quality steel.

Acciaierie di Calvisano is part of Feralpi Group and the Business Unit Specialties, producing billets for the production of high-value-added steels that are rolled at Caleotto. The billets are the result of state-of-the-art production processes and constant attention to research and innovation. This winning combination ensures products that guarantee strength, reliability, and optimal performance in any application context.

Billets are the starting point for the production of a wide range of steel products. And, of course, also for our steels. Each billet contains its own quality recipe that differentiates it in terms of quality and use.

Through post-furnace treatment and after rigorous control of chemical composition, all classes of fine-grained steels, controlled sulfur steels, alloyed steels, and microalloyed steels are produced.

Quality control is fundamental.

Acciaierie di Calvisano is equipped with a billet tracking system using two labelling robots, which provide information on the quality of the billets and the original casting. Billet quality checks occur in real-time through process parameter control and post-production through macrographic, inclusion, and mechanical analysis. All quality control analysis results are entered into the internal computer portal where they can be cross-referenced with automatically collected process parameters.

TECHNICAL DATA
DIMENSIONAL RANGE OF SECTIONS
Section: 120 – 160 mm
Length: 3 – 14 m
LENGTH TOLERANCE
Max 100 mm
Acciaierie di Calvisano
SECTION mm PESO Kg/m LENGTH OF BILLETS m MINIMUM LOT t
120 110 3 - 14 80
130 131 3 - 14 80
140 153 3 - 14 80
150 177 3 - 14 80
160 200 3 - 14 80
Steel Quality
  • Quenched and tempered steels
  • Spring steels
  • Nuts and Bolts steels
  • Cold Heading steels
  • Case-hardening steels
  • Surface-hardening steels
  • Low-alloy slip resistant steels
  • Microalloyed steels
  • Reinforcing steels according to major world standards
  • Non-alloyed structural steels (carbon steels)
Subscribe to

Che cosa stai cercando?